Bulletin 13

Publications - Bulletins



 
Fish drying:
an adaptable technology

 

S. Braguy, Technical assistant, Mar Ambiante e Pesca Artesanal NGO (Marapa) and
O. Anibal, Operations Officer, SFLP National Coordination Unit
J.O. Olokor, S.I. Ovie and B.M.B. Ladu, N.I.F.F.R New Bussa, Nigeria
A. Kiba Bakala, Officer in charge of coastal small-scale fisheries activities for the Agri-Congo Project (PAIPOD) and
E. Bagamboula, Coordinator of the SFLP National Coordination Unit

Fisheries are important to both the diet and the economy of African countries. Preventing or limiting deterioration of the fish after the catch is landed is thus of vital importance. There are many different ways of doing this, of which solar drying has many advantages: it is simple, low cost and non-labour intensive. We have looked at three countries - Sao Tome and Principe, Nigeria and Congo - where attempts have been made to improve on traditional drying methods.

Sao Tome and Principe: emphasis on quality

Rather than fish, what usually comes to mind at the mention of the Republic of Sao Tome and Principe in the Gulf of Guinea is the cocoa cultivated in the roças, the many large plantations left over from the Portuguese colonial days,. However, here, as in other African countries, fisheries are important for nutritional, economic and social reasons. Whole communities along the coast depend on fishing and fish trading. Not an easy business. The equatorial climate with its high temperatures and humidity levels, coupled with lack of cold storage facilities, make the preservation of fish rather difficult. On top of this, the marketing network is very small, because the market is small, communication with the commercial centres is poor, and the state of the roads is so bad that the fish must be processed so that it can be kept for longer.

In an attempt to reduce post-catch losses and improve livelihoods, the Angolares communities on the island of Sao Tome, with the support of the SFLP, decided to look at ways of improving the techniques they use for salting and drying the fish. Marapa, a local NGO, helped them to build two collective solar dryers to replace the traditional outdoor drying method. Marapa was also working with some other fisheries communities on smaller individual solar dryers with funding from the Agence française de développement (French development agency).

Many of the country’s beaches are very distant from Sao Tome, the country’s capital located on the main island, and access is difficult because of the lack of regular transport. It is thus important that fish caught in these areas for sale should keep for a long period. The women processors, (“palaiès”), generally salt and dry the fish. In the best case, they lay the fish out on horizontal racks about one metre above the ground, to avoid direct contact with the sand and on the ground. The racks consist of a wooden frame with a cover made from bamboo or small branches (mangrove or other trees), or a mat made from palm leaves or twigs, covered with a fishing net.

One disadvantage of this method is that the slow drying process makes it unhygienic, by contributing to the partial destruction of the proteins content of the fish through oxidation and bacterial or enzyme degradation. Moreover, the fish has to be brought inside every time it rains and each evening to avoid night dew and its consequences, such as mould. Dust contamination, insect infestation and exposure to harmful human and animal handling are other disadvantages of natural outdoor drying, particularly since the structures used to store dried products (warehouses in the large centres) are poorly maintained and rarely disinfected, which encourages insects.

An awareness-raising campaign was conducted among the women of Angolares at the end of 2001 in an attempt to reduce the risk of contamination and improve product quality. The SFLP had already provided the community with some support in the form of a storage and distribution system for the products landed by small fishers and assistance in strengthening the organisational capacities of both the fishers and the “palaiès”. The aim of the campaign was to explain the advantages of drying in a closed environment heated by the sun, to obtain a better quality product.

The collective dryers tested in Angolares look like small tents set up one metre above the ground, measuring 3 m long and 1.5 m wide. The individual dryers introduced into the other communities are the same shape but smaller, 2 m x 1 m. In both cases, the fish is laid out on two levels of racks made from bamboo strips lying on mosquito netting. A transparent plastic sheet covers the wooden structure. Holes along the bottom and top of the structure aid ventilation. The advantage of the dryers is clear: they make use of a free source of abundant energy to speed up the drying process (the drying period is 65% less than when it is done directly in the sun), and protect the fish from weather and insects. They are inexpensive, at CFA 51,000 (USD 91) for the individual version. Both types are built by the processors themselves, using locally available materials (only the mosquito netting and the polyethylene sheets have to be bought on the market). The better quality fish produced brings a more rapid return on investment.

Inevitably some adaptation is required to change from the traditional to a more improved drying method. The women from the fisheries communities that undertook this activity were given training in fish salting and drying methods: from gutting to washing before salting, from laying out in the salting tray to turning the fish on the racks, all the stages were looked at in detail to produce the best results. Improved hygiene in the handling and storage of the fish was also considered at length in order to meet the requirements of the customers who were prepared to pay for a better quality product.

After two years, the solar dryer experiment has produced some good results. The women have reacted positively to it. The solar dryers are used frequently, with nearly one third of them in use throughout the year. These dried fish can be stored for up to four weeks, and sometimes more than a month whereas fish dried the traditional way could only last for between 3 and 8 days. The women who have used the solar dryers have come to realise that they can use them to salt and dry any unsold fish, even during the rainy season.

The use of solar dryers in Sao Tome has helped produce profits for the fisheries communities. The salted and dried fish is now better quality and attracts a price about 20% higher than before the new method was introduced. In the past, 1 kg of dried fish could bring between USD 3.6 and USD 4.2, but the new product is being sold at up to USD 6. The technique is really taking off now as consumers begin to recognise quality and accept to pay for it.

The conclusive results of this experiment have opened the way for a larger programme which now covers not only the whole of the island of Sao Tome, but also Principe. There is growing demand for the dryers, particularly in the wetter areas to the south of the island of Sao Tome and Principe. The new programme, funded by the French cooperation agency (SCAC), began in January 2003, with the collaboration of the NGO Marapa.

The experience has also produced some lessons. The main one is from the collective use of the dryers in Angolares. Originally, the initiators had thought that the dryers would be both used and managed collectively. The excess fish landed would be processed in the dryers. However, which of the women was to use the dryers first? Who would pay for maintenance and repairs? This situation led to conflict, especially because the fish cannot wait and has to be processed as quickly as possible.

The new SCAC/Marapa programme decided to use individual dryers which are better adapted to the reality on the ground. This seems to have worked better, with a single family, or two or three women who are very close, managing one solar dryer. For the moment, the new project has helped 122 women from 11 communities to set up their own dryers and establish the basis for a micro business. Training courses have also been planned. The approach now is very different from that adopted in Angolares. It requires meeting the demands of profita-bility, and the main challenge will be to find markets to sell the salted/dried fish; this is not a problem at the moment.

The women have also been given training in managing micro loans. The youngest women receive a small loan of 230,000 dobras (USD 27.6) to set up their business. The others have received loans to help them intensify their activities. They have used the loans to buy the basic raw material, the fish, as well as to provide the initial working capital to run the family businesses properly. However, this is not enough. The “palaiès” need access to larger loans, of between 500,000 and 1,000,000 dobras (USD 60 to USD 120).

Another problem highlighted by some of the women was that the individual solar dryers used were too small, limiting the amount of fish that could be dried. Some of the users also found that they retained too much humidity and the ventilation system needed to be improved, by increasing the size of the holes at the side and angling them to make use of the wind. The 160 solar dryers introduced under the new programme have been made bigger to take account of the processors’ concerns: they are 3 m long by 1.5 m wide, and the aeration holes have been adapted.

The improved quality of the salted/dried products has been welcomed by the consumers. The Sao Tome and Principe Directorate of Fisheries has expressed the wish to develop the technique with a view to exports, initially to the African continent, and then to Europe, by building a centre for the preparation, processing and packaging of salted/dried fish. A proposal for a support project has also been submitted to the FAO to improve the salting/drying process and train women to use the solar dryers. Ways now need to be found to give the women easier access to the credit institutions. This is a real problem in the daily lives of the women of Sao Tome and Principe.

Another country, a different approach: Nigeria

Adapt the solar drying tents. The fisheries communities of Lake Kainji, in the north of Nigeria, did this several times, with the help of the National Institute for Freshwater Fisheries Research (NIFFR) in New Bussa. Fish drying is a common practice in this arid zone. As in Sao Tomé, the traditional method is to spread out the fish – particularly the low quality fish – on mats or even on the ground and leave it to dry in the sun. Dust, insects, sand, stones and the long time needed to dry it further lower the quality of the product.

In an attempt to improve the situation, the GTZ, the German development agency, and NIFFR undertook a research on solar dryers. The objective of the project was to improve the quality of the dried fish and to reduce losses. The technique is low cost, easy to use and efficient, and it was rapidly taken up in the Lake Kainji region. The second objective was to show the fisheries communities that it was possible to use a renewable energy source to dry the fish, rather than the traditional method of smoking it using firewood, and thus help keep the remaining forest intact.

After a trial period, the users and the scientists worked together to improve the initial model on the basis of their first observations and the facts in the field, to make it more effective. The improved dryer, commonly known as “the Kainji solar dryer”, is the result of a close partnership between the experts and the fisheries communities. This is a perfect illustration of participa-tory research aimed at development and steered by demand, that is, by the communities’ needs.

The adaptations include the remodelling of the transparent polyethylene sheet covering the dryer to ensure optimum heat concentration under the tent and complete protection from insects. Another example is the dryer frame that the fish processors said should be made from wood, easily obtainable from nearby forests. The project initiators were looking at metal uprights. Another good illustration of the collaboration between scientists and processors is the replacement of the black polyethylene sheet at the base of the dryer that helps better absorb solar energy, by rocks covered with locally produced black dye, again on the advice of the users.

The Nigerian solar dryer experience shows, if any proof were needed, the advantage of having local communities play a full part in any project. The fisheries communities have a wealth of knowledge of which the scientists are ignorant. The project was based on true partnership, and so the improved technology was more easily accepted and adopted by the beneficiaries. Accepted and adopted, meaning that the technology was not given up because it was too expensive or did not meet the users’ expectations. The collaboration also went a long way to reducing the communities’ apprehension about the administrative departments, which they had thought too distant from their concerns. In addition to supporting the communities’ livelihoods improvement strategies, participatory research can also help to improve public development policy and the work of development organisations by providing the decision-makers with relevant innovations and information.

In terms of results, the Nigerian fisheries communities, like those of Sao Tome, have seen economic benefits. The dried fish produced from their solar dryers is much easier to sell than what they used to produce, at a higher price, bringing them more profit. The proof of this is that the simple dryer, which can be built by the beneficiaries themselves, has already become popular in many villages in the region. The National Institute for Freshwater Fisheries Research (NIFFR) hopes that the solar dryers will gradually help reduce the large amounts of fish imported from neighbouring countries by improving local fish production.

There is also a second result. The introduction of solar dryers for preserving fish has also helped reduce pressure on the environment by reducing the demand for firewood to smoke fish.

Figures rise in Congo

The third case study is Congo, where salted/dried fish is a much sought after commodity. Nearly 720 tonnes of salted/dried fish were imported in 2002 alone, mainly from Senegal and Norway, to meet domestic demand. Salting/drying is the favoured method in the seafaring communities as a response to the constraints of fishmongering, particularly for Congolese women, who rarely smoke fish. For the fishers and their womenfolk, salting/drying is less work than smoking to preserve the fish. The product also keeps better and attracts a higher price than smoked fish. It is usually the larger species (shark, conger eel, bass, threadfin, brotula) that are salted/dried, because they attract better prices than the pelagic species, such as sardinella, which take longer to prepare for salting and drying or for smoking.

Congolese women buy large quantities of fish. The catches are larger too, since the fisheries resources are numerous and varied. The new drying methods make it possible not only to reduce losses, but also to secure and improve the livelihoods of the fisheries communities for most of the year. Hence the target is an increase in quantity, although quality is also an issue.

Solar dryers were introduced to the Base Agip beach in Pointe-Noire on the initiative of the Programme to support the economic and social integration of displaced populations around Pointe-Noire (PAIPOD), which is funded by the European Union and run by Agri Congo, a national development support institution. In its pilot phase, and in partnership with the SFLP community project, it aimed at improving on existing activities, particularly salting/drying, and revitalising the supply chains by making them more professional and organising the stakeholders involved. Twenty processors (mainly single women or widows, with an average of four children to support) were selected from the socio-professional organisations set up by the SFLP project and trained to use the solar dryers. The women each received CFA 470,550 in credit (USD 840). Part of this sum (CFA 270,550) was used to purchase the solar dryer, which has an estimated three-year life span (the plastic film has to be renewed every six months). The remaining CFA 200,000 were used to buy the raw material. An agreement was reached with the women on repayment of the loan. During the pilot phase, repayment was over 12 months, with no interest charged.

The option chosen was to adapt and disseminate a previously tested 4m x 3.75m x 2m individual “shed” solar dryer, fitted with two shelves and a salting box. It can salt and dry an average of 110 kg of fresh brotula (the species used as a reference) per operating cycle, with between three and four cycles per month. The system should allow the women to process the fish in more hygienic conditions, and should reduce the drying time, particularly during the rainy season. Here, the dryers used are larger than the ones used in Sao Tome and Nigeria and are more like greenhouses. This has to be so because of large number of kilos of fish they have to process.

The first data after a few months of activity show that the initiative has helped improve both the quality and the quantity of fish processed, as well as the processors’ income. Some processors have seen their turnover double. The results show that a shed dryer produces an average of 400 kg of salted/dried fish each month. Part of this is sold locally, and the rest is sent to other towns in Congo, although this is not without problem: the processed fish is currently transported in recycled cardboard boxes or synthetic fibre sacks, a very unsatisfactory situation. There is also a problem of “case hardening” because of poor control of the drying temperature. The project is hoping that an exchange of experiences with Sao Tome and collaboration with the national research institutes will help deal with this. In general, the results are encouraging, but a few more months are needed before any conclusions can be drawn.

The number of women assisted is still too small to have had any significant impact on the sector especially since the need to extend the technology has become increasingly obvious after the first agriculture, livestock and fisheries show which took place in Pointe-Noire in October 2003. An appraisal has shown that the funding capacity of the processors themselves is no more than CFA 50,000 (USD 90) per year on average, which poses serious problem if external funding is not available. Thus, if we want to have an impact and ensure that this form of greenhouse drying spreads, we need to promote cheaper, but still “profitable”, designs that the processors could pay for themselves.

In its development phase, the project expects to reach a larger number of women with the funds repaid from the credits given to the initial beneficiaries. The results show that 70% of the women who were given loans are up-to-date with their repayments. The others are running a few weeks late.

This aspect of the project will further encourage the dissemination of the technology although is not enough to reach most of the fish processors along the coast. Indeed, the Sao Tome experience in solar dryer management could be an important point of reference in achieving this objective. The Congolese processors should take advantage of this experience. The other problem area identified is the high cost of the shed dryer. Ideas are currently being studied for introducing local materials, such as eucalyptus wood, which would bring down the investment costs.

The Congo National Coordination Unit (NCU) is not sitting back. Contacts have been made with the Multidisciplinary Food and Nutrition Research Team (ERPAN) of the General Directorate of Scientific and Technical Research (DGRST) about setting up solar dryers in the Conkouati Douli fishing community along the Congo River, where a SFLP community project is ongoing. The team has already experimented with the different types of solar dryers and provides training on it. The plan is to construct a type of dryer adapted to the environment and, in particular, as cheap as possible, using local materials. Only the plastic film will be purchased. In contrast to Base Agip in Pointe-Noire where the women work individually and dry large quantities of fish, the NCU plans to promote collective use of the shed dryers at Conkouati Douli, where the quantity of fish are smaller and the fish processors are used to drying their fish on shared frames. They make their own mark on the flesh of the fish in order to keep track.

The collective management experience in Sao Tome has shown its limitations. Will the community in Conkouati be capable of jointly using and managing the dryers? Why not? The women here are used to working together and the dryer is large, with enough space to dry fish for several women. In any case, that will be a matter for discussion by the community project management team.

These three examples of how solar dryers are being used once again show how important it is to take account of the local situation when implementing a development project. The experiences should be publicised, as they can be lessons and help to answer some of the key problems that have led to the failure of other attempts to introduce solar dryers, such as the investment cost and the life span of the dryer. Moreover, the effect of this on the price of the processed product, which has meant that the technology is used for the bigger species which command a higher price, should be analyzed. In this respect, sharing experiences between the various communities, as well as the research institutions and other development agencies, involved in the three projects would most certainly enrich everyone’s experience of using solar dryers.

Our thanks go to Mrs Yvette Diei of the FAO Regional Office for Africa for her contribution to this article.